The Cleanalyzer is a high-end analytical system designed to examine particles on filters – a key procedure in performing reliable and reproducible evaluation of component cleanliness.
Precision mechanical parts machined to exact tolerances are susceptible to damage or malfunction caused by particulate contamination. To address this issue, component cleanliness must be measured, and quantified in order to guarantee full function and to avoid failures due to particulate damage. The Cleanalyzer system is a powerful, fully integrated test platform which enables precision measurement, analysis and documentation of this critical cleanliness indicator. Cleanalyzer is fully compliant with all current particulate standards.
| Order-No. | Description | |
|---|
| 043-102303 | Cleanalyzer Advanced | |  |
| | - Analysing System for Residue Dirt Analysis
- - Automatic measurment of particle-size and shape
- with minimum Particle-Size of 50µm.
- - For Analysing regarding to VDA Bd.19, ISO 16232,
- ISO4406, and own standards.
- - Direct reporting in Excel
- - Direct Export to dhs-Database
- - Easy creation of own standards
- - Analysing of Component Cleanliness Code
- - Statstical Features of results
- - powerful classification options
- - for all filters and filtersizes
- Consisting of:
- - Optics with fixed magnification
- - LED Illumination optimized for best contrast
- - USB Camera 1/2'' 1.3MPx
- - manual measuring stage
- - manual coarse-fine Z-axis
- - solid stand
- - light-control
- - Cleanalyzer Software
- Optics with the following parameters:
- - Field of View X: 6mm
- - Pixelsize min.: 4,7µm
- - min. particle-size according VDA Bd. 19: 50µm
- Software with the following parameters
- - Camera control: image-grabbing, timing,
- gain-control, colour-control, profiles
- - Classifiers: automatic filterprocess to find
- particles with certain features
- - particle typing: manual or automatic process
- to define certain particles as different types
- (e.g. metal, fibres...)
- - result-management: shows result as table and
- chart with different contents (all, different
- types, max. number ...)
- - statistics: allows to show the results with
- different contents (all, per 100cm, per part,
- fraction of types ...)
- - easy creation of own standards
- - Component Cleanliness Code: easy use
- of CCC - including statistic values
- - over 50 parameters to be calculated for each
- particle (shape, size, grey-level, reflecting
- parameter ...)
- - automatic threshhold level
- - offline mode and series
- - profiles for different tasks/parts
- - fully customizable
- - remote controlable
|
| 043-102303 | Cleanalyzer Advanced | |  |
| | - Analysing System for Residue Dirt Analysis
- - Automatic measurment of particle-size and shape
- with minimum Particle-Size of 50µm.
- - For Analysing regarding to VDA Bd.19, ISO 16232,
- ISO4406, and own standards.
- - Direct reporting in Excel
- - Direct Export to dhs-Database
- - Easy creation of own standards
- - Analysing of Component Cleanliness Code
- - Statstical Features of results
- - powerful classification options
- - for all filters and filtersizes
- Consisting of:
- - Optics with fixed magnification
- - LED Illumination optimized for best contrast
- - USB Camera 1/2'' 1.3MPx
- - manual measuring stage
- - manual coarse-fine Z-axis
- - solid stand
- - light-control
- - Cleanalyzer Software
- Optics with the following parameters:
- - Field of View X: 6mm
- - Pixelsize min.: 4,7µm
- - min. particle-size according VDA Bd. 19: 50µm
- Software with the following parameters
- - Camera control: image-grabbing, timing,
- gain-control, colour-control, profiles
- - Classifiers: automatic filterprocess to find
- particles with certain features
- - particle typing: manual or automatic process
- to define certain particles as different types
- (e.g. metal, fibres...)
- - result-management: shows result as table and
- chart with different contents (all, different
- types, max. number ...)
- - statistics: allows to show the results with
- different contents (all, per 100cm, per part,
- fraction of types ...)
- - easy creation of own standards
- - Component Cleanliness Code: easy use
- of CCC - including statistic values
- - over 50 parameters to be calculated for each
- particle (shape, size, grey-level, reflecting
- parameter ...)
- - automatic threshhold level
- - offline mode and series
- - profiles for different tasks/parts
- - fully customizable
- - remote controlable
|
| 043-102302 | Cleanalyzer Professional 15 µm | |  |
| | - Analysing System for Residue Dirt Analysis
- - Automatic measurment of particle-size and shape
- with minimum Particle-Size of 15µm.
- - For Analysing regarding to VDA Bd.19, ISO 16232,
- ISO4406, and own standards.
- - Direct reporting in Excel
- - Direct Export to dhs-Database
- - Easy creation of own standards
- - Analysing of Component Cleanliness Code
- - Statstical Features of results
- - powerful classification options
- - for all filters and filtersizes
- Consisting of:
- - Optics with dented 7:1 Zoom
- - LED Illumination optimized for best contrast
- - USB Camera 1/2'' 1.3MPx
- - motorized precision X-Y Stage
- - manual coarse-fine Z-axis
- - solid stand
- - light-control
- - Cleanalyzer Software
- Optics with the following parameters:
- - Field of View: 1,5 x 1,1 - 8,8 x 6,5
- - Pixelsize min.: 1,17µm
- - min. particle-size according VDA Bd. 19: 15µm
- Software with the following parameters
- - Camera control: image-grabbing, timing,
- gain-control, colour-control, profiles
- - Classifiers: automatic filterprocess to find
- particles with certain features
- - particle typing: manual or automatic process
- to define certain particles as different types
- (e.g. metal, fibres...)
- - result-management: shows result as table and
- chart with different contents (all, different
- types, max. number ...)
- - statistics: allows to show the results with
- different contents (all, per 100cm, per part,
- fraction of types ...)
- - easy creation of own standards
- - Component Cleanliness Code: easy use
- of CCC - including statistic values
- - over 50 parameters to be calculated for each
- particle (shape, size, grey-level, reflecting
- parameter ...)
- - automatic threshhold level
- - offline mode and series
- - profiles for different tasks/parts
- - fully customizable
- - remote controlable
|
| 043-102305 | Cleanalyzer Professional 5 µm | |  |
| | - Analysing System for Residue Dirt Analysis
- - Automatic measurment of particle-size and shape
- with minimum Particle-Size of 5µm.
- - For Analysing regarding to VDA Bd.19, ISO 16232,
- ISO4406, and own standards.
- - Direct reporting in Excel
- - Direct Export to dhs-Database
- - Easy creation of own standards
- - Analysing of Component Cleanliness Code
- - Statstical Features of results
- - powerful classification options
- - for all filters and filtersizes
- Consisting of:
- - Optics with dented 7:1 Zoom
- - LED Illumination optimized for best contrast
- - USB Camera 1/2'' 1.3MPx
- - motorized precision X-Y Stage
- - motorized Z-axis
- - solid stand
- - light-control
- - Cleanalyzer Software
- Optics with the following parameters:
- - Field of View: 0,6mmx0,5mm - 4,3mmx3,5mm
- - Pixelsize min.: 0,5µm
- - min. particle-size according VDA Bd. 19: 5µm
- Software with the following parameters
- - Camera control: image-grabbing, timing,
- gain-control, colour-control, profiles
- - Classifiers: automatic filterprocess to find
- particles with certain features
- - particle typing: manual or automatic process
- to define certain particles as different types
- (e.g. metal, fibres...)
- - result-management: shows result as table and
- chart with different contents (all, different
- types, max. number ...)
- - statistics: allows to show the results with
- different contents (all, per 100cm, per part,
- fraction of types ...)
- - easy creation of own standards
- - Component Cleanliness Code: easy use
- of CCC - including statistic values
- - over 50 parameters to be calculated for each
- particle (shape, size, grey-level, reflecting
- parameter ...)
- - automatic threshhold level
- - offline mode and series
- - profiles for different tasks/parts
- - fully customizable
- - remote controlable
- - interface to dhs image-database
- - automatic report tool
- (fully configurable)
|
| 043-102304 | Cleanalyzer Stereo | |  |
| | - Analysing System for Residue Dirt Analysis
- - Automatic measurment of particle-size and shape
- with minimum Particle-Size of 5µm.
- - For Analysing regarding to VDA Bd.19, ISO 16232,
- ISO4406, and own standards.
- - Direct reporting in Excel
- - Direct Export to dhs-Database
- - Easy creation of own standards
- - Analysing of Component Cleanliness Code
- - Statstical Features of results
- - powerful classification options
- - for all filters and filtersizes
- Consisting of:
- - Optics with 2 Objektives
- Stereo objektive and high-resolution micro-
- objective magnification changer with 5
- different magnifications for each objective
- - objective slider to move objectives in 3
- positions: Stereo View, Stereo measure,
- high-resolution measure
- - automatic magnification control by software
- - 2 LED Illumination optimized for best contrast
- - USB Camera 1/2'' 1.3MPx
- - motorized precision X-Y Stage
- - motorized Z-axis
- - solid stand
- - light-control
- - Cleanalyzer Software
- Optics with the following parameters:
- - Field of View Micro:0,6mmx0,5mm - 1,7mmx1,36mm
- - Field of View Stereo: 1,3mmx1mm - 8,5mmx6,8mm
- - Pixelsize min.: 0,51µm
- - min. particle-size according VDA Bd. 19: 5µm
- Software with the following parameters
- - Camera control: image-grabbing, timing,
- gain-control, colour-control, profiles
- - Classifiers: automatic filterprocess to find
- particles with certain features
- - particle typing: manual or automatic process
- to define certain particles as different types
- (e.g. metal, fibres...)
- - result-management: shows result as table and
- chart with different contents (all, different
- types, max. number ...)
- - statistics: allows to show the results with
- different contents (all, per 100cm, per part,
- fraction of types ...)
- - easy creation of own standards
- - Component Cleanliness Code: easy use
- of CCC - including statistic values
- - over 50 parameters to be calculated for each
- particle (shape, size, grey-level, reflecting
- parameter ...)
- - automatic threshhold level
- - offline mode and series
- - profiles for different tasks/parts
- - fully customizable
- - remote controlable for worldwide
- service and support
- - interface to dhs image database
- - automatic report tool for MS-Excel
- (fully customizable)
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